Process Control and Yarn Technology detailed Syllabus for Garment Technology (DGT), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Garment Technology (DGT) Syllabus for 2nd Sem C18 Curriculum TSSBTET, do visit Diploma in Garment Technology (DGT) Syllabus for 2nd Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for process control and yarn technology is as follows.
Prerequisites:
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Course Outcome:
- Explain the factors influencing Yarn Realization and the reasons and Control measures for Invisible Loss.
- Summarize the activities related to control of blow room waste and card waste.
- Perceive the quality related Concepts as stated in ISO and TQM.
- Determine yarn count by different systems and the identification of yarn and fabric defects.
- Distinguish the different types of yarns and texturizing process.
- Distinguish the different problem-solving techniques.
Unit 1 Yarn Realization and Control of Invisible Loss
Definition of yarn realization – Method of Yarn realization calculation – Effect of fibre parameters on yarn realization – Records for estimating yarn realization and waste. Control of Invisible loss (Reasons for invisible loss – Control measures for invisible loss) Control of hard waste in spinning mill (factors influencing the incidence of hard waste – control of hard waste in ring frame -quality parameters of ring cop to be checked – causes for the incidence of high hard waste in ring frames – Measures to reduce hard waste) – Control of hard waste in cone winding.
Unit 2 Control of Blow Room Waste and Card Waste
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Unit 3 Iso 9000 and Tqm
Concept of quality – Principles of quality circle – Advantages of quality control – Definition, Benefits and requirements of quality systems. Definition and principles of quality assurance – Elements of quality system. Definition of TQM -Principles or elements of TQM – Characteristics of TQM – Step by step approach to TQM. Benefits of ISO certification – Uses and drawbacks of ISO 9000 – Importance of cost of quality -ASQC Quality cost committee – break down of costs.
Unit 4 Yarn Count and Inspection
Yarn count – systems of yarn numbering- 1 indirect system- merits- demerits- Direct system- merits- demerits- universal system- units of length and weights in counting systems- Definition of count in different systems- 1 cotton – English- 2 French count- 3 Metric count- 4 Tex-5 Denier- conversion of count from one system to another. Define the term 1 Slub – Causes for slub – 2 causes of slubby weft – 3 coloured flecks – identification – causes – 4 Knots – identification – causes – 5 broken filament -cause.4-point system – 10-point system- Graniteville 78 System.
Unit 5 Yarn Classification and Texturizing
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Unit 6 Problem Solving Technique
Flow diagram- Definition – types -high level flow diagram- matrix flow diagram- detailed flow diagram- symbols used – reasons for making detailed flow diagram- when to draw flow diagram- – Data collection- introductionpurpose- types of data- measurement data- attribute data- check sheet- -types- process control information checks- decorative item checks- product quality assurance checks- defective items checks- defective location checks- defective cause checks- process variation distribution checks-interpretation of collected data- errors in interpretation – collection of data– benefits of data collection- Graphs two main groups- commonly used graphs- line graph- bar chart – pie chart or circle graph- pictorial graph- special purpose graph- belt graph- radar graph- compound graphbenefits of graph. Histogram- Definition – construction – interpretation-precautions- shapes- Cliff like histogram- Double peaked- comb type- Isolated peak- Plateau type-uses of histogram.
Recommended Books
- G Thilagavathi and T Karthik – Process Control and Yarn Quality in Spinning – Wood Head Publishing India Pvt Ltd New Delhi.
- K Ganapathy, Prof. V. Narayana – Problem Solving Techniques – Quality Circle Forum of India Secunderabad
- M Zakria Baig – Industrial Management and Entrepreneurship- – Radiant Publishing House-Hyderabad.
- Pradip V Mehta and Satish K. Bhardwaj – Managing Quality in Apparel Industry- – New Age International (P) Limited- Hyderabad.
- Textile Committee – Basics of Textiles and Visual Inspection System- – Ministry of Textiles-Govt of India.
- Amitva Mitra – Fundamentals of Quality Control and improvement- -John Wiley and sons-USA
Course Outcome:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Suggested Students Activities
- Visit library to refer journals, magazines.
- Visit nearby spinning mill.
- Group Discussion
- Seminar
- Surprise test
List of E Learning Sites
- https://nptel.ac.in/courses/116102024/
- https://nptel.ac.in/courses/116102034/15
- https://nptel.ac.in/courses/112107142/14
- https://nptel.ac.in/courses/116102038/42
Course Outcome:
- Explain the factors influencing Yarn Realization and the reasons and Control measures for Invisible Loss
- Summarize the activities related to control of blow room waste and card waste
- Perceive the quality related Concepts as stated in ISO and TQM.
- Determine yarn count by different systems and the identification of yarn and fabric defects.
- Distinguish the different types of yarns and texturizing process.
- Distinguish the different problem-solving techniques.
For detail Syllabus of all other subjects of Garment Technology, C18 curriculum do visit Diploma In Garment Technology 2nd Sem Syllabus for C18 curriculum.
For all Garment Technology results, visit TSSBTET DGT all semester results direct links.