Engineering Materials & Manufacturing Process detailed Syllabus for Automobile Engineering (DAE), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Automobile Engineering (DAE) Syllabus for 3rd Sem C18 Curriculum TSSBTET, do visit Diploma in Automobile Engineering (DAE) Syllabus for 3rd Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for engineering materials & manufacturing process is as follows.
Prerequisites:
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Course Outcome:
On successful completion of the course student should be able to:
- Explain the properties, importance of engineering materials and their engineering applications.
- Demonstrate the various methods of manufacturing of Iron, Steel and their alloys and modify the properties of steel by appropriate heat treatment methods for a given engineering application.
- Select a suitable ferrous and non-ferrous materials based on composition and properties for industrial applications.
- Understand the impact of various materials on the environment and methods adapted for minimizing the degradation of environment.
- Demonstrate the various types of welding processes and recent developments in welding techniques for industrial applications.
- Perform various machining operations using different machine tools as per industrial requirements.
Unit- 1: Engineering Materials & Iron- Carbon System:
Introduction- Classification of engineering materials-Importance of materials in modern TechnologyMechanical properties – Tensile strength, Compressive strength, Stiffness, Elasticity, Brittleness,Ductility,Malleability,Hardness,Toughness,Fatigueresistance, Creep, Impact strength – brief explanation of the above terms with examples. Types of testing – Destructive and non-destructive- testing methods to determine tensile strength, compressive strength(by using UTM)-impact strength(Charpy and Izod tests)-Hardness(Brinell, Rockwell and Vickers hardness tests)-Fatigue strength – equipment and procedure for testing-Formulae-Calculations-Importance of non-destructivetests-Visual inspection-Penetrant test-Magnetic particles test-Radiography(X-ray and Gamma ray)test-Ultrasonic test-Sparkstream test-identification of metals-use of these tests inindustry. Spacelattice-Unitcell-three maintypesof metallicspacelatticeslikeBCC, FCCandHCP- CoolingcurveforpureIron-Allotropicformsofpureiron – Iron-Carbon equilibrium diagram.
Unit-2: Manufacture of Steel &Heat Treatment
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Unit-3: Ferrous &Non- Ferrous Metals and Alloys
Classification of Ferrous metals-types of Cast Iron-White, Grey, Modular, Malleable and alloy Cast Iron- Types of plain Carbon steels- Low, Medium, High carbon steels and their alloys-Special alloy steelssuchasStainlessSteelandHighspeedsteel,theircomposition,properties and uses. Need for the use of Non – Ferrous metals and their alloys in engineering applications -compositionproperties and uses of Copper, Aluminium- Tin-Zinc-Lead-Nickel- Magnesium and their alloys-their Industrial applications.
Unit-4: Lathe and Lathe Work
Functions -Types of Lathes – Engine Lathe -Lathe construction – Functions of each part – Lathe specifications – Work holding Devices – Tool holding Devices- Lathe operations: Cylindrical Turning -Taper turning -Methods of Taper turning- Taper turning by Tailstockset over Method- Thread cutting -Knurling – Facing – Parting off – Drilling- Boring- Reaming on Lathe. Capstan and Turret lathe -Constructional details and working principles – comparison between Capstan and Turret lathe -Turret mechanism – Work and Tool holding devices.
Unit-5: Welding
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Unit-6: Drilling, Shaping, Slotting &Planing Machines :
Function-Types of Drilling machines- Sensitive drilling machine- Radial drilling machine-Description of these machines parts and their functions- specifications – Tool holding devices and Work holding devices-Machining operations: Reaming-Boring-Counter boring- Counter sinking-Tapping-Spot facing. Shaper-Work holding Devices – Quick return motion arrangement- Crank and slotted lever method- Whit worth method- Automatic feed mechanism-Shaper specifications. Slotting machine – general use of a Slotter – Slotter parts and their functions -Tool and Work holding devices – Quick return motion arrangement – Slotter specifications. Planing machine – general use of Planer – Planer parts and their functions – Tool and working holding devices – table drive and feeds – Planer specifications – comparison of Shaper, Planer and Slotter.
Recommended Books
- Engineering Material and Manufacturing Processes Volume I & II by HazraChowdhary
- A course in workshop Technology vol.I & II by Raghuvamsi
- Engineering Materials by R.S. Deshpande
- Production Technology by R.B. Gupta
- Engineering Material and Manufacturing Processes by V.N. Kumar
- Engineering Materials by Ray&Chowdhary
- Elements of Workshop Technology Volume I& II by HazraChowdhary
Suggested Learning Outcomes: Upon completion of the course, the student shall able to
Engineering Materials & Iron- Carbon System
- Explain the importance of Engineering materials and their applications.
- Identify the Tensile strength, Compressive strength, Stiffness, Elasticity and Plasticity.
- Define the terms Ductility, Malleability, Hardness, Brittleness, Toughness, Impact strength, Fatigue resistance and Creep.
- Identify the various properties of materials in engineering applications.
- Describe the tests to measure impact strength, Hardness, Fatigue and creep resistance.
- Know the different Destructive and Non-destructive tests.
- Write the difference between Destructive and Non-destructive tests.
- Demonstrate the different destructive tests like Tensile test and Compression tests by using Universal Testing Machine (UTM).
- Demonstrate the impact strength of a given specimen by using Charpy and Izod testing apparatus.
- Demonstrate and calculate the Hardness number of a given specimen by using Brinell, Rockwell and Vickers hardness testing apparatus.
- Describe the different non-destructive tests like Visual inspection, Penentrant test, Magnetic particles test, Radiography (X-ray and Gamma ray) test, Ultrasonictest and Spark stream test.
Iron- Carbon System:
- Illustrate the Space lattice and unit cell.
- Describe the Cooling curves of pure Iron.
- Explainthe Allotropic forms of pure iron with temperature and their Crystal Structures.
- Analyse and draw Iron-Carbon equilibrium diagram.
Manufacture of Steel &Heat Treatment
- Identify the Iron ore materials.
- Understand the various manufacturing methods of Iron and steel.
- Describe the sequence of operations involved in the manufacturing cast iron in cupola furnace.
- Identify the sequence of steps to be followed in the manufacture of steel by Bessemer converter, Open-hearth process, L.D. process, Electric arc furnace and Electric induction furnace.
Heat Treatment:
- Identify the sequence of operations involved i n Heat Treatment process.
- Describe various heat treatment methods such as Annealing, Normalizing, Hardening, Tempering, Casehardening, Nitriding and Carburizing.
- Identify the changes in Mechanical properties of materials by using heat treatment
- Understand the appropriate heat treatment methods for a given application.
Ferrous &Non- Ferrous Metals and Alloys
- Understand the properties of ferrous metals and their alloys.
- Know the importance of alloying steels with other elements.
- Identify the composition, properties and Industrial applications of alloy steels.
- Choose the proper alloy steel for a particular engineering application.
- List the advantages and disadvantages of Ferrous metals and their alloys.
Non-Ferrous Metals and Their Alloys
- Identify thecomposition,propertiesandindustrialapplicationsofnon-ferrousmetals.
- Identify the proper non-ferrous alloys for given engineering applications.
- List the advantages and disadvantages of Non-ferrous metals and their alloys.
Lathe and Lathe Work
- Explain the constructional details and working principle of Lathe.
- Describe the classification of lathe, different parts of lathe and their functions.
- Explain the steps to be followed for various Lathe operations.
- Understand the various methods of Taper turning.
- Describe the working principle of Turret and Capstan lathes.
- State the specifications of Turret and Capstan lathes.
- Compare the Turret and Capstan lathes.
- Identify the Tool holding and Work holding devices of Lathe machine.
Welding
- State the principle of joining metals by Fusion welding.
- Describe the working principle of Arc welding process.
- Recognize the equipment used in Arc welding and their functions.
- Explain the principle of Gas welding and know the procedure of gas welding.
- Recognize the equipment used in Gas welding and their functions.
- Identify the types of flames used in Gas welding and their applications.
- Know the limitations of Gas and Arc welding processes.
- Know the Oxy-acetylene cutting equipment and selecting the type of nozzle for gas cutting.
- Describe Shielded arc welding, Inert gas welding-TIG welding, MIG welding and Atomic Hydrogen welding processes.
- Understand the principle of Electric resistance welding and its types, Spot welding, Seam welding, Butt welding.
- Recognize the Robotic welding and recent developments in welding techniques.
Drilling, Shaping, Slotting & Planning Machines
- State the working principle of a Drilling machine
- Identify the parts and their functions of Sensitive drilling machine and Radial drilling machines.
- Describe the different operations such as Drilling, Reaming, Boring that can be done on a drilling machine.
- Know the specifications of Drilling machine.
- Identify the various Tool holding and Work holding tools of Drilling machine.
- Differentiate the Drilling, Reaming and Boring.
- Describe the working principle of Shaping, Slotting and Planing machine.
- Identify the parts of Shaping, Slotting and Planing machines and their functions.
- Know the sequence of operations involved for machining a given job on Shaping, Slotting and Planing machines.
- Identify the various Tool holding and Work holding tools Shaping, Slotting and Planning machines.
- Know the specifications of Shaping, Slotting and Planing machines for procurement..
- Understand the Crank and slotted lever and Whit worth quick return mechanisms of Shaper.
- Understand the Quick return motion arrangement of Slotter.
- Compare the Shaping, Slotting and Planning machines.
Suggested Student Activities:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Suggested E-Learning references
- www.learnengineering.org
- www.sae.org
- www.nptel.ac.in
Course Outcome:
Upon completion of the course the student shall able to
- Explain the properties, importance of engineering materials and their engineering applications.
- Demonstrate the various method of manufacturing of Iron, Steel and their alloys and modify the properties of steel by appropriate heat treatment methods for a given engineering application.
- Select a suitable ferrous and non-ferrous materials based on composition and properties for industrial applications.
- Understand the impact of various materials on the environment and methods adapted for minimizing the degradation of environment.
- Demonstrate the various types of welding processes and recent developments in welding techniques for industrial applications.
- Perform various machining operations using different machine tools as per industrial requirements.
Skill Upgradation:
- Student should observe the materials used for automobile components and prepare a chart with their properties.
- Students has to present a seminar on ferrous and non ferrous materials and their alloys available in daily usage.
- Observe and prepare the chart or seminar of different microstructures of given engineering materials by using microscope.
- Students should visit the nearby workshops and observe the different types of lathes used for different applications and submit the article.
- Students should identify the different welding procedures for different materials and prepare a chart.
For detail Syllabus of all other subjects of Automobile Engineering, C18 curriculum do visit Diploma In Automobile Engineering 3rd Sem Syllabus for C18 curriculum.
For all Automobile Engineering results, visit TSSBTET DAE all semester results direct links.