Workshop Technology detailed Syllabus for Automobile Engineering (DAE), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Automobile Engineering (DAE) Syllabus for 1st Sem C18 Curriculum TSSBTET, do visit Diploma in Automobile Engineering (DAE) Syllabus for 1st Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for workshop technology is as follows.
Prerequisites:
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Course Outcome:
- Choose the appropriate marking and measuring tools to measure and mark dimensions in Carpentry and Fitting
- Identify suitable cutting tool for the given raw material to perform cutting operation in Carpentry and Fitting
- Select the suitable joint as per the model given in Carpentry and Fitting
- Prepare household articles of your own choosing the appropriate tools,equipments and write the procedure
- Label the parts of equipments in Forging and Foundry
- Summarize and choose hot working or cold working for metals
Unit 1: Carpentry
- Marking & measuring tools: Description and uses of Scales, Rules, Flexible measuring rule (Measuring tape), Straight edge, Try square, Bevel square, Combination square, Marking knife, Marking gauge, Mortise gauge, Divider, Inside and Outside calipers, Odd leg caliper, Spirit level, Plum bob.
- Cutting Tools
- Carpentry Processes
- Carpentry joints
- Wood working machines
Saws: Description and uses of Ripsaw, Cross cut saw (hand saw), Panel saw, Tenon or back saw, Dovetail saw, Bow saw, Coping saw, Compass saw, Pad or Keyhole saw. Planes: Description and uses of Jack plane (wooden jack plane, metal jack plane), rough plane, smoothing plane.
Marking, Measuring, Sawing, Chiselling, Planning, Boring, Grooving.
Halving Joint, Mortise and Tenon joint, Butt joint, Dowel joint, Dovetail joint, Corner joint.
Description, working and uses of Wood working lathe (Wood turning lathe), Circular saw, Band saw, Spindle sander, Disc sander and Grinder.
Unit 2 : Fitting
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Unit 3: Forging
- Hand forging tools: Description and uses of Anvil, Swage block, Sledge hammer, tongs and their types chisel – Hot & Cold chisels. Swages and their types, Fullers, Flatters, Set hammer, Punch and Drift.
- Equipment: Description and uses of Open and closed hearth heating furnaces, Hand and power driven blowers, Open and Stock fire, Fuels used in a furnace.
- Machine Forging: Need of machine forging, Forging hammers – Spring hammer, Pneumatic hammer, Drop hammer, Forging press (Hydraulic).
- Forging defects: Types and remedies.
Smithy Operations: Upsetting, Drawing down, Setting down, Punching, Drifting, Bending, Welding, Cutting, Swaging, Fullering and Flattering.
Unit 4 : Sheet Metal Work
- Sheet metal materials.
- Sheet metal hand tools:
- Sheet Metal Operations
- Sheet Metal Joints
- Fastening Methods
List the materials used for sheet metal work.
Snips or Shears, Types: Straight snip, Double cutting shear, Squaring shear, Circular shear, Bench & Block shears. Stakes: Description and uses of Double seaming stake, Beak horn stake, Bevel edged stake, Square stake, Hatches stake, Needle stake, Blow Horn stake, Hollow mandrel stake, Pliers (Flat, Nose and Round nose), Grocers and rivet sets, Soldering iron.
Shearing: Cutting off, parting, blanking, punching, piercing, notching, slitting, lancing, nibbling and trimming. Bending: Single bend, Double bend, Straight flange, Edge hem, Embossing, Beading, Double hem or Lock seam. Drawing: Deep drawing, Shallow or Box drawing. Squeezing: Sizing, Coining, Hobbing, Ironing.
Hem Joints: Single hem, Double hem joints. Seam Joints: Single seam, Double seam, Wired edge seam, Lap seam, Grooved seam, Dovetail seam, Burred bottom seam or Flanged seam.
Riveting, Soldering, Brazing & Spot welding.
Unit 5 : Foundry.
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Unit 6 : Mechanical Working of Metals
- Introduction: Hot working and Cold working
- Hot working processes: Rolling, Types of rolling: Two high mill, Three high mills, Four high mills. Piercing or Seamless tubing, Drawing or Cupping, Spinning, Extrusion: Direct or Forward extrusion, Indirect or Backward extrusion, Tube extrusion, Impact extrusion.
- Effects of hot working of metals: Advantages & Limitations of hot working of metals.
- Cold working process: Rolling, Drawing: Wire drawing, Tube drawing. Bending, Roll forming, Angle bending, Spinning, Extrusion, Squeezing, Cold heading, Thread rolling, Peening.
Recommended Books
- Production Technology by Jain & Gupta (Khanna Publiahers)
- Elementary Workshop Technology by Hazra Chowdary & Bhattacharya
- Manufacturing Technology (Vol I ) by P N Rao (Mc Graw Hill)
- Workshop Technology Vol I & II by Raghuvamshi
Course Outcome:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Suggested Student Activities
- Student inspects the available equipment in the Laboratory to identify the components
- Visit nearby workshop / service station to familiarize with components and specifications
- Quiz
- Group discussion
- Surprise test
Suggested E-Learning references
- www.learnengineering.org
- www.sae.org
- www.nptel.ac.in
Course Outcome:
- Choose the appropriate marking and measuring tools to measure and mark dimensions in Carpentry and Fitting
- Identify suitable cutting tool for the given raw material to perform cutting operation in Carpentry and Fitting
- Select the suitable joint as per the model given in Carpentry and Fitting
- Prepare household articles of your own choosing the appropriate tools,equipments and write the procedure
- Label the parts of equipments in Forging and Foundry
- Summarize and choose hot working or cold working for metals
For detail Syllabus of all other subjects of Automobile Engineering, C18 curriculum do visit Diploma In Automobile Engineering 1st Sem Syllabus for C18 curriculum.
For all Automobile Engineering results, visit TSSBTET DAE all semester results direct links.