TNDTE Syllabus Production Diploma M Scheme

TNDTE Production 1st Sem Syllabus

TNDTE Production 2nd Sem Syllabus

TNDTE Production 3rd Sem Syllabus

TNDTE Production 4th Sem Syllabus

TNDTE Production 5th Sem Syllabus

TNDTE Production 6th Sem Syllabus

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For all other subjects of the semester you can visit Production 6th Sem syllabus & notices. For all other Production 6th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Production 6th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective practical ii production 6th sem syllabus for diploma tndte m scheme is as follows.

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For all other subjects of the semester you can visit Production 6th Sem syllabus & notices. For all other Production 6th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Production 6th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective theory ii production 6th sem syllabus for diploma tndte m scheme is as follows.

Dont forget to download iStudy for latest syllabus and results, class timetable and more. Incase of questions dont hesitate to leave a comment or leave a feedback in iStudy app for faster response.

Wish you a great luck ahead.

For all other subjects of the semester you can visit Production 5th Sem syllabus & notices. For all other Production 5th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Production 5th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective theory i production 5th sem syllabus for diploma tndte m scheme is as follows.

Dont forget to download iStudy for latest syllabus and results, class timetable and more. Incase of questions dont hesitate to leave a comment or leave a feedback in iStudy app for faster response.

Wish you a great luck ahead.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Practical II subjects do refer to Elective Practical II. The detail syllabus for process planning and cost estimation practical is as follows.

Rationale:

Process planning bridges the design and manufacturing activities. This subject aims to provide basics to prepare process plan for various components of an assembly in an effective way. It also exposes the students to the area costing, an important field in any engineering discipline.

Objectives:

At the end of the study of VI Semester the student will be able to

• Prepare process plan which would be helpful to carryout the process in least time.
• Automate the processes involved in the manufacturing.
• Group the components to achieve manufacturing excellence.
• Work out the cost of producing a product.

Exercises

1. Consider the simple component illustrated in Fig.1. An analysis of the geometry, based on the matrix in Fig.2, indicates that this type of component would be produced by milling the slots and drilling the holes. The production of both the slots and the holes can be carried out on a milling machine. Therefore, determine the sequence of operations to produce these features on a milling machine if the billet is 200mm x 120mm x 65mm.
2. For the component shown below, determine what tooling would be required to turn it. The brass billet is represented by the rectangle that is 100mm x Dia.20mm. Therefore, the material to be removed is the shaded area in both Fig.3&4. The part is to be turned on a small bench lathe. To produce this part four distinct operations have been identified as detailed below. Identify the tooling required to produce this part.
3. Consider the component in Fig.5. The component is to be made from mild steel with carbide tooling at a constant surface speed of 100 m/min on a lathe with a maximum spindle speed of 1500 rpm. The machining allowance is 2mm. Determine the total machining time for the component if the lathe is capable.
1. A semi automatic turret lathe costs. Rs. 80000 and it produces 16 pieces per hour and its operator receives Rs 2 per hour. An engine lathe which costs Rs. 32000 produces to pieces per hour and its operator receives Rs 2,50 per hour. Calculate the minimum number of pieces which makes turret lathe more economical.
2. The aircraft flap nose rib can be produced either by hydropress or by steel draw die. The following data is available for Total number of parts to be produced per single run (Nt) = 500 Unit tool process-a cost Pa = Rs 8,40 and Unit tool process-b cost (Pb) = Rs 14,80; Total tool cost for process-a (Ta) = Rs 6480,00 and Total tool cost for process-b (Tb) =Rs.1616,00. Determine the quantity of production at break even point’ and tool unit cost for method a’ and method b’
5. The following Fig.6 shows a lathe stock. Estimate the weight and cost of material if C.I. weighs 7,787 gm/cc and material cost is 60 per kg.
6. A hexagonal bolt with a finished diameter of 25mm, shank length 110mm and bolt head height of 25mm is to be forged. What would be the size of the stock and its length, if forging loss is 3%? Find the total length of stock for 300 bolts, if scrap loss is 4%.
7. Estimate the material cost for welding two flat pieces of ms 15cm*6cm*1cm size at an angle of 90 by gas welding. Neglect preparation cost and assume cost of O2 is Rs.60/m3, cost of C2H2 is Rs.350/m3 and cost filler metal is Rs.75/kg.
1. Cost of filler material = Rs. 35/kg
2. Cost of oxygen = Rs. 400 per 100 cu.m
3. Cost of acetylene = Rs. 4000 per 100 cu.m
4. Consumption of oxygen = 0,8 cu.m
5. Consumption of acetylene = 0,8/cu. m
6. Diameter of filler rod = 4mm
7. Density of filler material = 7,3 gm/cc
8. Filler rod used/m of weld = 350 cm and Speed of welding = 2,5 m/hr
1. Figure 10 shows a cast bevel gear blank made up of mild steel. Find the weight and cost of material required for it. Assume the density of mild steel=7 85 gm/cc and its cost as Rs.60/kg.
2. Estimate the weight and cost of the mild steel casting as shown
1. A mild steel bar 100mm long and 40mm in diameter is turned to 38mm diameter and was again turned to a diameter of 35mm over a length of 40mm as shown in Figure 12 The bar was chamfered at both the ends to give a chamfer of 45*5mm after facing. Calculate the machining time. Assume cutting speed of 60m/min and feed 0 4mm/rev. The depth of cut is not to exceed 3mm in any operation.
2. Find the machining time to finish the job as shown in Figure 13 from a 45mm diameter and 95mm long raw material.

Assume
V’ for turning = 30 m/min; V’ for thread cutting = 10 mm/min
f’ for turning = 0 35 mm/rev; Depth of cut = 1 25mm
V’ for drilling = 30 m/min; f’ for chamfering = 0 25 mm/rev
f’ for drilling = 0 1 mm/rev

10. Estimate the cost of manufacturing high carbon steel spanner as shown in Figure 14 is to be made by die forging. The following data are available:
1. Batch size = 500 pieces
2. Die cost per batch = Rs.1500
3. Stock cutting charges = Rs.25 per batch
4. Set-up and machine operation cost = Rs.375 per batch
5. Labour charges = Rs.150 per batch
6. Density of steel = 8 5gm/cc
7. Cost of high carbon steel = Rs.400 per kg.

Assume suitable allowances for calculating the weight of the component.

Board Examination

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Practical II subjects do refer to Elective Practical II. The detail syllabus for oil hydraulics and pneumatics practical is as follows.

Rationale:

The units of this subject are useful for the students to learn about the various hydraulic and pneumatic circuits and it describes low cost automation, installation and maintenance of fluid power systems.

Objectives:

At the end of the study of VI Semester the student will be able to

• Design hydraulic and pneumatic systems for various applications.
• Select various types of hydraulic pumps, cylinders and motors.
• Design hydraulic circuits for automation.
• Design pneumatic logic circuits for low cost automation
• Handle installation and maintenance of fluid power systems

Exercises

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

List of Equipments

1. Hydraulic trainer kit – 3 Nos.
2. Pneumatic trainer kit – 3 Nos.

Board Examination

Max Marks: 75

1. Part A 40
2. Part B 30
3. Viva Voce 05

Total 75

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Practical II subjects do refer to Elective Practical II. The detail syllabus for mechatronics practical is as follows.

Rationale:

Mechatronics is the combination of Mechanical, Electrical, Electronics and computer engineering deals with study of sensors and transducers Actuation systems, Basic system models, input/output systems, programmable logic controller advanced application. These enable the students to fulfil the Industrial needs.

Objectives:

At the end of the study of VI Semester the student will be able to

• select sensors and transducers for different applications
• design actuation system of mechanical, electrical and pneumatic systems
• Develop mathematical building blocks for mechanical, electrical, thermal and fluid systems.
• design interfacing of input/output ports
• Develop PLC programs – Ladder diagram and selection of PLC

Exercises

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

List of Equipments

1. Hydraulic trainer kit – 3 Nos.
2. Pneumatic trainer kit – 3 Nos.
3. PLC trainer kit – 3 Nos
4. DC Motor (24 V 0r 12 V) – 3 Nos

Board Examination

Time :

Max Marks: 75

1. Part A or Part B 35
2. Part C (compulsory. 35
3. Viva Voce 05

Total 75

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Practical II subjects do refer to Elective Practical II. The detail syllabus for tool design practical is as follows.

Rationale:

The aim of this course is to provide enough practice in design of gauges (GO/NO GO), Press tools, Jigs & Fixture, so that students would be capable of design and develop production tools required for manufacturing.

Objectives:

At the end of the study of VI Semester the student will be able to

• Design and develop single point cutting tools, multi point cutting tools.
• Select cutting tool materials for various tools.
• Calculate cutting forces during orthogonal cutting.
• Select milling cutters for various operations.
• Standardise tools & tools elements, components of jigs and fixtures.
• Design tools that would be safe and easy to operate.

Exercises

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Scheme of Examination:

1. Part Drawing Preparartion 30
2. Design Calculations 10
3. Assembly Drawing 30
4. Viva Voce 05

Total 75

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Theory II subjects do refer to Elective Theory II. The detail syllabus for process planning and cost estimation is as follows.

Rationale:

Process planning bridges the design and manufacturing activities. This subject aims to provide basics to prepare process plan for various components of an assembly in an effective way. It also exposes the students to the area costing, an important field in any engineering discipline.

Objectives:

At the end of the study of VI Semester the student will be able to

• Prepare process plan which would be helpful to carryout the process in least time.
• Automate the processes involved in the manufacturing.
• Group the components to achieve manufacturing excellence.
• Work out the cost of producing a product.

Unit 1

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Unit 2

Group Technology And Automated Process 14 Planning

Introduction- Part family – Methods of forming part families, classification and coding system; rank order clustering technique, composite part – cellular manufacturing – automated process planning – variant and generative approaches.

Unit 3

Introduction To Cost Estimation

Objectives:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Unit 4

Labour, Material And Overhead Costs

Estimation of labour cost- introduction to time study and labour norms; learning curves, material cost – estimation – make or buy decision Elements in overhead cost – factory, administrative, sales and distribution expenses- methods of absorbing overheads – direct labour, direct material, direct labour hour, machine hour rate methods; 13

Unit 5

Production Cost Estimation

Cost Estimation for Machined components, welded components and castings 13

Text Books:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Reference Books:

1. Phillip.F Ostwalal and Jairo Munez, “Manufacturing Processes and systems”, John Wiley, 9th Edition, 1998
2. Russell.R.S and Tailor, B.W, “Operations Management”, PHI, 4th Edition, 2003.
3. Chitale.A.V. and Gupta.R.C., “Product Design and Manufacturing”, PHI, 2nd Edition, 2002.

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Theory II subjects do refer to Elective Theory II. The detail syllabus for oil hydraulics and pneumatics is as follows.

Rationale:

The units of this subject are useful for the students to learn about the various hydraulic and pneumatic circuits and it describes low cost automation, installation and maintenance of fluid power systems.

Objectives:

At the end of the study of VI Semester the student will be able to

• Design hydraulic and pneumatic systems for various applications.
• Select various types of hydraulic pumps, cylinders and motors.
• Design hydraulic circuits for automation.
• Design pneumatic logic circuits for low cost automation
• Handle installation and maintenance of fluid power systems

Unit 1

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Unit 2

Hydraulic Valves, Seals & Filters And Basic Circuits

Pressure Control Valves (PCV): Simple pressure relief valve, Compound pressure relief valve, Pressure reducing valve, Unloading valve, Sequence valve, Counter balance valve. Flow Control Valves (FCV): Orifice as flow control valve, Needle valve, Pressure compensated and Non-pressure compensated valve.

Direction Control Valves (DCV): Check valve, Pilot operated check valve, three-way valve, four-way valve, Manual/Mechanical/Solenoid operated valves. Servo valves: Definition – Mechanical-hydraulic servo valve – Electro- hydraulic servo valves. Seals and its classification – Filters and its types – Filter location. Accumulators: Reservoirs and accumulators – Types of accumulators – Charging and discharging of accumulators – Accumulator circuits.

Deceleration circuit – Intensifier circuit – Regenerative circuit -Synchronizing circuit – Automatic cylinder reciprocating circuit -Sequencing circuit. Safety Circuits: Two-hand safety control circuit -Fail-safe control circuit by using emergency cut-off valve.

Unit 3

Design Of Hydraulic Elements

Selection of Hydraulic Cylinder: Speed of a hydraulic cylinder -Cylinder thrust – Acceleration and deceleration of cylinder loads -Local deceleration – Cylinder cushioning – Example simple problems – Cylinder preferred sizes – Piston rod buckling and simple problems.

Selection of Hydraulic Motor: Hydro-static drives – Hydro-static drive characteristics – Braking of hydro-static drives – Matching motor to load – Simple problems.

Selection of Control Valves: Relief valves – Flow control valves -Direction control valves.

Selection of Other Devices: Selection of filters – Selection of conduits: tubing and hoses – Selection of pump – Pressure losses -Reservoir and its design – Sizing of accumulator – Simple problems

Unit 4

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Unit 5

Design Of Pneumatic Logic Circuits, Low Cost Automation, Installation & Maintenance Of Fluid Power Systems

Methods of designing Pneumatic Logic Circuits: Classic method, Cascade method, Step-counter methods, Karnaugh-Veitch mapping method and Combinational circuit design.

Concepts – Case studies: Conveyor feed system, Car park barrier and Pick & Place robot.

Installation of hydraulic pumps, cylinder, valves – Installation of tubing and Power pack, Filling systems – Maintenance of hydraulic system -Trouble- shooting of hydraulic system – Fault finding procedure -Troubles, Possible causes and Remedies of pumps, relief valves, DCV and other valves, hydraulic motor, accumulators – General circuit problems.

Installation of pneumatic systems – Maintenance of pneumatic system – Trouble-shooting of pneumatic system – Troubles, Possible causes and Remedies of compressor, FRL, air cylinder and motor, valves, air motor, pipe lines and hoses

Text Books:

1. Hydraulic and Pneumatic Controls, R.Srinivasan, Vijay Nicole Imprints Pvt. Ltd., Chennai.
2. Fluid Power and Its Applications, Anthony Esposito, Pearson Education, New Delhi.

Reference Books:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.