TNDTE Syllabus Metallurgy Diploma M Scheme

TNDTE Metallurgy 1st Sem Syllabus

TNDTE Metallurgy 2nd Sem Syllabus

TNDTE Metallurgy 3rd Sem Syllabus

TNDTE Metallurgy 4th Sem Syllabus

TNDTE Metallurgy 5th Sem Syllabus

TNDTE Metallurgy 6th Sem Syllabus

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For all other subjects of the semester you can visit Metallurgy 6th Sem syllabus & notices. For all other Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective – ii practical metallurgy 6th sem syllabus for diploma tndte m scheme is as follows.

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Wish you a great luck ahead.

For all other subjects of the semester you can visit Metallurgy 6th Sem syllabus & notices. For all other Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective – ii theory metallurgy 6th sem syllabus for diploma tndte m scheme is as follows.

Dont forget to download iStudy for latest syllabus and results, class timetable and more. Incase of questions dont hesitate to leave a comment or leave a feedback in iStudy app for faster response.

Wish you a great luck ahead.

For all other subjects of the semester you can visit Metallurgy 5th Sem syllabus & notices. For all other Metallurgy 5th Sem Syllabus for Diploma M Scheme TNDTE subjects do refer to Metallurgy 5th Sem Syllabus for Diploma M Scheme TNDTE. The detail syllabus for elective – i theory metallurgy 5th sem syllabus for diploma tndte m scheme is as follows.

Dont forget to download iStudy for latest syllabus and results, class timetable and more. Incase of questions dont hesitate to leave a comment or leave a feedback in iStudy app for faster response.

Wish you a great luck ahead.

For all other metallurgy 6th sem syllabus for diploma m scheme tndte you can visit Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – II PRACTICAL subjects do refer to ELECTIVE – II PRACTICAL. The detail syllabus for corrosion and powder metallurgy practical is as follows.

Rationale:

In practical way the rate of corrosion can be predicted and helps the students in their feature career in adapting the techniques for minimizing the corrosion rate and to combat it. In their higher studies and during research work, the student can able to design and fabricate or at least to assemble his own testing instruments to evaluate the material formulated.

The first step to nano technology begins with the study of powder metallurgy. The experiments designed here will help the students to test and evaluate the powder manufactured by their own processing routine methods.

Guidelines:

• All the experiments given in the list of experiments should be completed and given for the end semester practical examination.
• In order to develop best skills in handling Instruments/Equipment and taking readings in the practical classes, every two students should be provided with a separate experimental setup for doing experiments in the laboratory.
• The external examiners are requested to ensure that a single experimental question should not be given to more than four students while admitting a batch of 30 students during Board Examinations.

Allocation Of Marks

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Complete List Of Experiments In Detail

1. Estimation of corrosion rate of a metal by weight loss method.
2. Estimation of the effect of an inhibitor on the corrosion rate by weight loss method
3. Salt spray test (ASTM B 117)
4. Huey Test for stainless steels (ASTM A262)
5. Streicher test for stainless steels (ASTM A262)
6. Particle size determination using Sieve method
7. Particle Shape Determination by microscopic method
8. Determination of Apparent Density of Powders
9. Determination of Tap Density of Powders
10. Measurement of Flow Rate of Powders
11. Determination of Compactibility of Powders
12. Determination of Compressibility of Powders.

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other metallurgy 6th sem syllabus for diploma m scheme tndte you can visit Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – II PRACTICAL subjects do refer to ELECTIVE – II PRACTICAL. The detail syllabus for metal testing practical is as follows.

Rationale:

From industrial view point, the students are expected to operate various testing equipments and instruments and to evaluate components properties in a quantitative level by destructive way of testing. By doing this practical the student’s level of self confidence and his independency will rise.

Guidelines:

• All the experiments given in the list of experiments should be completed and given for the end semester practical examination.
• In order to develop best skills in handling Instruments/Equipment and taking readings in the practical classes, every two students should be provided with a separate experimental setup for doing experiments in the laboratory.

Allocation Of Marks

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Complete List Of Experiments In Detail

1. Tensile test on steel
2. Rockwell Hardness test on Ferrous samples
3. Rockwell Hardness test on Non – Ferrous samples
4. Brinell Hardness test on Ferrous samples
5. Brinell Hardness test on Non – Ferrous samples
6. Poldi Hardness test
7. Izod Impact test
8. Charpy Impact test
9. Cupping test
10. Fatigue testing
11. Deflection test on beams
12. Torsion test on beams

List Of Equipments And The Quantity Required For A Batch Of 30 Students

1. Universal Testing Machine 1
2. Brinell Hardness tester 1
3. Rockwell Hardness tester 1
4. Poldi Hardness tester 1
5. Izod Impact tester 1
6. Charpy Impact tester 1
7. Erickson sheet metal tester 1
8. Fatigue testing Machine 1
9. Specimens of 6mm dia. and 600mm length 30
10. M S plate of 100mmx100mm and
11. 1. 6mm thickness 30
12. V Notch Standard Specimens 30+30

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other metallurgy 6th sem syllabus for diploma m scheme tndte you can visit Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – II THEORY subjects do refer to ELECTIVE – II THEORY. The detail syllabus for materials technology is as follows.

Rationale:

The ever expanding Science, Engineering and Technology need materials of varied nature with enhanced properties and at low cost. High temperature applications, low temperature applications, Sub-zero applications like Pressure vessels, Boilers, Aerospace applications, Marine & Submarine applications and Automotive sectors are in need of different materials with widely different combination of properties.

Also new developments in materials like Metallic glasses, Nano materials, Inter-metallics, Super-alloys, Advanced structural ceramics and Composites, Shape memory alloys etc. are to be familiar to the students. This subject provides an insight view about the latest materials, their properties and applications in various fields.

Objectives:

At the end of the study of VI Semester the student will be able to

• To learn about the behaviour of materials under diffusion, nucleation & growth
• To provide knowledge about types, properties & applications of various types of steels, alloy steels & Stainless steels
• To impart knowledge about various types of non-ferrous alloys , their properties and applications
• To give introduction about latest materials, behaviours of engineering materials in diversified fields.

Unit I

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Unit II

Steels & Alloy Steels

Introduction to specifications Indian standards & AISI only- plain carbon steels – low alloy and Q and T steels, dual phase steels – Ultra high strength steels – maraging steels – HSLA steels – steels for magnetic and electrical applications-processing, properties & applications.

Unit III

Stainless Steels And Cast Irons

Stainless steels – phase diagrams – effects of chromium and nickel -ferritic and Austenitic, martensitic, duplex and precipitation hardened stainless steels. Types of Cast Irons- white iron, malleable iron, S.G. Iron alloy cast irons – physical metallurgy, composition of cast irons, properties and applications. Heat treatments of cast irons.

Unit IV

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Unit V

Special Materials

Composite materials, metallic glasses, Intermetallics, super alloys, Advanced structural ceramics – WC, Tic, TaC, Al203, SiC, Si3N4, CBN and Diamond-properties, processing and applications. Shape memory alloys, polymeric materials, quasi crystals and Nano crystalline materials.

Reference Books:

1. The Physical Metallurgy of Steels, Leslie. W.C, McGraw Hill. 1983.
2. Engineering Materials and their ApplicationsvFlinn. R.A. and Trojan. P.K. 4th Edition, Jaico, 1999.
3. Solid State Phase Transformations Raghavan. V, Prentice Hall of India, New Delhi. 1993
4. Light Alloys Metallurgy of Light Metals, 3rd edition, Polmear I.,. Arnold Publishers. 1995.
5. The Science and Engineering of Materials, Askeland. D.R, PWT Kent Publishing Company, Boston, 1989
6. Physical Metallurgy and Design of Steels, Pickering F.B, Applied Science Publishers Limited. London. 1978.
7. Physical Metallurgy – Principles and Practice, Raghavan V, Prentice Hall of India. 1993.
8. Structure and Properties of Alloys, Brick Gardon Philips, McGraw Hill. 1976.
9. A.S.M. Metals Hand book. 10th edition. Volume 2 . 1995.

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other metallurgy 6th sem syllabus for diploma m scheme tndte you can visit Metallurgy 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – II THEORY subjects do refer to ELECTIVE – II THEORY. The detail syllabus for selection of materials is as follows.

Rationale:

The selection of material most suitable for a particular component of a machine is a very important function of material engineer. To select most suitable material for a given application one who thoroughly knows a properties and behaviour of materials.

To this, the various properties of engineering material, criteria for selection and factors affecting engineering material selection are in first unit. Corrosion engineering and corrosion resistance material are in 2nd unit and high, low temperature, electrical and magnetic and nuclear engineering materials are in 3rd, 4th and 5th unit respectively. By studying this subject one who can easy to suggest the most suitable material.

Objectives:

At the end of the study of VI Semester the student will be able to

• To know the properties of engineering materials
• To know the selection criteria for engineering materials.
• Study about corrosion – its types and prevention methods.
• Learn about the corrosion resistant alloys.
• Study about the high temperature and low temperature materials.
• Learn about friction materials and its properties.
• Learn about the impact and bearing materials.
• Learn about the electrically conductive and resistance materials
• Study about the magnetic materials.
• To know about the materials used for Nuclear Engineering.

Detailed Content:

Unit I

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Unit II

Study About Corrosion, And Corrosion Resistance Materials

• Corrosion
• Important types of Corrosion (Short brief only) Intergranular corrosion
• galvanic corrosion
• cathodic polarization
• Formation of rust.

Prevention of Corrosion:

• Galvanization
• Sacrificial anode
• protective coatings
• chromium coating
• hot dipping- methods of preventing corrosion
• Alloys used in Petroleum Industries (Short notes only)

Corrosion resistant alloys:

• Chromium steel having low carbon
• Chromium steel having high carbon
• Monel
• Hastelloy
• Chromium coated steel
• Martensitic stainless steel
• Ferritic stainless steel
• Austenetic stainless steel

Unit III

High Temperature And Low Temperature Materials. Super Alloys

High Temperature Applications:

• High temperature situations (Examples)
• Creep (Brief description)
• Effect of high temperature on mechanical properties of materials.
• Hot hardness, scale resistance

Heat resistance materials:

1. Iron base alloys (Nickel – Chromium – Iron Alloys)
2. Nickel base alloys (Nickel – Chromium Alloys)
3. Cobalt base alloy (Stellite)
4. Metal ceramics (brief only)

Super Alloys:

(Brief only)

• 18/8 stainless steel – Sensitization, stabilisation.
• Inconel alloy

Low Temperature Applications:

• Effect of low temperature on mechanical properties. (Allotropy change, BCC – Embrittlement, conventional properties)
• Low temperature situations
• 3 alloys used in low temperature (Stainless steels..)

Unit IV

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Unit V

Electrical, Magnetic Materials, Materials For Nuclear Engineering

Materials For Tool Applications:

• Characteristics of tool material

Classification:

• Carbon steels
• Tool Steels (High Speed Steel) (W-HSS)
• Cast Non-ferrous materials (Stellite)
• Cemented carbides
• Ceramic tools (Aluminium Oxide)
• Diamond tools

Materials For Electrical Applications:

• Low Resistivity metals: (Aluminium, Copper)
• Electrical applications of copper
• Electrical applications of Aluminium
• Aluminium conductor steel reinforced (ACSR conductor)
• High Resistivity Metals: (Tungsten and Nichrome)
• Electrical applications of tungsten and Nichrome and platinum.
• Super conductivity, applications
• Semi conductor (Definition)

Materials For Nuclear Engg Applications

(Brief Introduction only)

• List of metals used in Nuclear Reactors.
• Classification of Nuclear Reactors (Fuel arrangements)
• Liquid sodium as coolant metal (Comparison with heavy water.

Text Books:

1. Physical Metallurgical for Engineers, Clark & Varney, Pub. East West Press Pvt Ltd., New Delhi/Madras. 1962.

Reference Books:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 6 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other metallurgy 5th sem syllabus for diploma m scheme tndte you can visit Metallurgy 5th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – I THEORY subjects do refer to ELECTIVE – I THEORY. The detail syllabus for corrosion and surface engineering is as follows.

Rationale:

The subject provides the basic fundamental of corrosion and its prevention methodologies. All engineering fields are dealing with components made of different materials of widely varied nature in order to meet ever growing needs of modern world’s needs. To select the materials, process them to suit our expectations, design and manufacture of components to perform adequately in the application.

All above concepts are provided to the students starting from materials combinations and their behaviour from view point of corrosion and surface engineering techniques. Various possible testing and prevention of corrosion are helpful in providing the ways to minimize the ill effects of corrosion and to control them. Also it provides the various materials and coating techniques available to resist corrosion.

Objectives:

At the end of the study of III Semester the student will be able to

• The corrosion methods and surface engineering will be understood.
• Acquire knowledge about the mechanisms of corrosion and testing methods.
• Able to analyze the corrosion behaviour of materials.
• Understand the surface engineering for wear and corrosion resistance of materials.
• Get knowledge about the hot dip coating and metal spraying etc.
• Imparts information about the diamond coating of tool and properties and application of thin coatings are studied.
• Various mechanisms of surface coatings of the materials could be understood.

Detailed Content:

Unit I

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Unit II

Testing And Prevention Of Corrosion

Corrosion testing introduction and techniques, procedures- Surface preparation, Exposure techniques, Standard expression for corrosion rate, Prevention of Corrosion Introduction, Modifications of corrosive environment – Charging mediums-Low temperature, Decreasing velocity, Removing oxygen, Charging concentration, Inhibitors – Cathodic Protection -Protective surface coatings.

Unit III

Corrosion Behavior Of Materials

Corrosion of steels and alloy steels, Stainless steel, Aluminum and its alloys, copper and its alloys, Nickel and Titanium and its alloys, Magnesium and its alloys, Zinc and its alloys-corrosion of Polymers, Ceramics and Composite materials

Unit IV

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Unit V

Thin Layer Engineering Processes

Laser and Electron Beam hardening -Effect of process variables such as power and scan speed – Physical vapor deposition, Thermal evaporation, Arc vaporization, Sputtering, Ion plating -Chemical vapor deposition – Coating of tools, TiC, TiN, Al2O3 and Diamond coating – Properties and applications of thin coatings.

Text Books:

1. Corrosion Engineering, Fontana, G McGraw Hill, 1985.

Reference Books:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 5 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.

For all other metallurgy 5th sem syllabus for diploma m scheme tndte you can visit Metallurgy 5th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other ELECTIVE – I THEORY subjects do refer to ELECTIVE – I THEORY. The detail syllabus for non destructive testing is as follows.

Rationale:

Modern testing methods should be fast, accurate and highly reliable and which helps in predicting the soundness of parts made by various manufacturing processes. By doing this practical the students will be given the opportunities and confidence of handling various new and sophisticated instruments for ensuring the quality of the product/part manufactured.

Objectives:

At the end of the study of V Semester the student will be able to

• The subject provides advanced methods of testing the components without impairing the engineering utility of the components.
• Various methods and aids used for Visual inspection & Leak testing are discussed.
• Acquire knowledge about the principles and types of Liquid Penetrant tests to find surface defects.
• To impart knowledge about Magnetic Particle Inspection to locate surface and sub-surface defects.
• Testing the components using X-ray & Gamma rays will help the faster and accurate methods of NDT.
• Radiation safety and Monitoring will provide safe handling and maintenance with Radiography.
• The topic provides detection of minute flaws and measurement using Ultrasonic waves.
• Various techniques of scans& types are discussed to test the components using Ultrasonic waves.
• Advanced techniques like Eddy Current, Acoustic Emission & Thermography will be helpful in identifying defects like compositional mix-ups etc.

Detailed Content:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Unit I

Aspects Of Ndt, Various Defects, Visual Inspection & Leak Testing

• Introduction
• Basic concepts of Non Destructive Testing
• Steps involved in any NDT
• Relative Merits and Limitations of NDT versus conventional testing.

Types, Comparisons and Selection of NDT method:

Defects in materials:

• Casting defects
• Forging defects
• Rolling defects
• Extrusion defects
• Drawing defects & Welding defects

Defects introduced during service:

• Cause of Material failure & Types of Material failure.

Selection of NDT method:

• Factors involved.

VISUAL INSPECTION:

• Principles
• Defects detected by Visual Inspection
• Optical aids used for Visual Inspection like
  • Microscope
  • Boroscope
  • Endoscope
  • Flexiscope
  • Telescope & Holography.
  • Applications.

LEAK TESTING:

• Introduction
• Measurement of leak
• Leak testing methods
• Leak detection:
  • Bubble testing & Helium leak detector

Unit II

Liquid Penetrant Testing & Magnetic Particle

Inspection Liquid Penetrant Testing:

• Introduction
• Physical principles
• Procedure for Penetrant testing
• Penetrant testing materials
• Methods
• Sensitivity
• Applications and Limitations.

Magnetic Particle Inspection:

• Introduction
• Basic definitions and principles of MPT
• Magnetizing techniques
• Procedure for testing a component
• Equipment used for MPT
• Sensitivity
• Limitations.

Unit III

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Unit IV

Ultrasonic Testing

• Introduction
• Basic concepts of sound beam
• Velocity of Ultrasonic waves
• Acoustic Impedance
• Behaviour of Ultrasonic waves
• Ultrasonic Transducers
• Characteristics of Ultrasonic beam
• Attenuation.

Inspection technique:

• Pulse – Echo
• Through-Transmission & Angle Beam pulse-echo.
• Criteria for probe selection – Flaw sensitivity, Beam divergence, Penetration & Resolution.

Techniques for Normal beam inspection:

• Fatigue crack, Inclusion, Slag, Porosity & Large grain structure, Thickness measurement & Intergranular crack/ Hydrogen attack.
• Techniques for Angle beam inspection.
• Pipe inspection.
• Ultrasonic Flaw detection equipment. Modes of Display: A scan, B scan & C scan.
• Immersion testing.
• Applications, Advantages & Limitations.

Unit V

Eddy Current Testing,Acoustic Emission & Thermography, Eddy Current Testing

• Introduction
• Principles
• Various factors affecting Eddy current like
  • Test frequency
  • Depth of penetration & frequency
  • Lift off
  • Conductivity
  • Magnetic permeability & Geometry
• • Instrumentation for ECT .

Techniques:

• High sensitivity techniques.

Inspection of Heat exchanger tube by Single frequency ECT & Multi frequency ECT.

Inspection of Ferro Magnetic materials. Sensitivity.

SQUID based Eddy current Testing.

Applications & Limitations.

Acoustic Emission Testing:

• Principles
• Technique
• Instrumentation
• Sensitivity & Applications.

Thermography:

• Basic principles
• Detectors
• Equipments
• Techniques & Applications.

Text Books:

For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Reference Books:

1. Non Destructive Testing – WT Mc Gonnagle, McGraw Hill.
2. Metals Hand book Vol. II: NDT & Inspection.
3. Testing & Inspection of Engineering Materials,Davis Troxell & Wiskocil, MC Graw Hill.
4. Non Destructive Testing, Barry Hull & Vemon John, ELBS / Macmillan
5. Non Destructive Testing – Louis Cartz, ASM International Metals Park, Ohio, USA.

For detail syllabus of all other subjects of BE Metallurgy, M scheme do visit Metallurgy 5 syllabus for M Scheme.

Dont forget to download iStudy for latest syllabus and results, class timetable and more.